NSF HAMMER Students Excel at Annual Forging Competition

Outcome/Accomplishment

A team of students competing in a forging contest won a monetary award for creating a versatile firefighting tool along with an accompanying video. The team was sponsored by Hybrid Autonomous Manufacturing–Moving from Evolution to Revolution (NSF HAMMER), an NSF-funded Engineering Research Center (ERC) headquartered at The Ohio State University.

Impact/Benefits

Students learned how to forge using hand tools and a power hammer and expanded their knowledge of the processes for heat-treating steel. They described how their competition success encouraged them to continue their engineering studies.

Explanation/Background

Organized by the Forging Industry Educational and Research Foundation, the competition tasked each team with forging a Halligan Bar, a tool  used by firefighters to, among other activities, gain access to building spaces, vehicles. It is the namesake of Hugh Halligan, a New York City firefighter who designed the tool in 1948.

Competing teams could modify the Halligan Bar design as long as the tool's inherent functionality was retained. Features like claws, blades, picks, and weights helped define the optimal design and forging formula. Working alongside the Ohio State students was Tkach Metal Forming Consultants, while Central Ohio School of Metalwork provided the facility where they forged.

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Location

Columbus, Ohio

e-mail

hammer@osu.edu

Start Year

Advanced Manufacturing

Advanced Manufacturing Icon
Advanced Manufacturing Icon

Advanced Manufacturing

Lead Institution

The Ohio State University

Core Partners

Case Western Reserve University, North Carolina Agricultural and Technical State University, Northwestern University, University of Tennessee-Knoxville
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Outcome/Accomplishment

A team of students competing in a forging contest won a monetary award for creating a versatile firefighting tool along with an accompanying video. The team was sponsored by Hybrid Autonomous Manufacturing–Moving from Evolution to Revolution (NSF HAMMER), an NSF-funded Engineering Research Center (ERC) headquartered at The Ohio State University.

Location

Columbus, Ohio

e-mail

hammer@osu.edu

Start Year

Advanced Manufacturing

Advanced Manufacturing Icon
Advanced Manufacturing Icon

Advanced Manufacturing

Lead Institution

The Ohio State University

Core Partners

Case Western Reserve University, North Carolina Agricultural and Technical State University, Northwestern University, University of Tennessee-Knoxville

Impact/benefits

Students learned how to forge using hand tools and a power hammer and expanded their knowledge of the processes for heat-treating steel. They described how their competition success encouraged them to continue their engineering studies.

Explanation/Background

Organized by the Forging Industry Educational and Research Foundation, the competition tasked each team with forging a Halligan Bar, a tool  used by firefighters to, among other activities, gain access to building spaces, vehicles. It is the namesake of Hugh Halligan, a New York City firefighter who designed the tool in 1948.

Competing teams could modify the Halligan Bar design as long as the tool's inherent functionality was retained. Features like claws, blades, picks, and weights helped define the optimal design and forging formula. Working alongside the Ohio State students was Tkach Metal Forming Consultants, while Central Ohio School of Metalwork provided the facility where they forged.